ADVANCE – SEMI AUTOMATIC CAPSULE FILLING MACHINE
ADVANCE - SEMI AUTOMATIC CAPSULE FILLING MACHINE
The machine output for single loader with interchangeable
combination as below
Capsule size 00 0 1/2 3/4/5
No of holes for Loading Ring 360 480 540 600
Output per hour 16,000 22,000 25,000 25,000 approx
The semi automatic capsule filling machine is made out as per GMP standard suitable to fill powder, granules and pellets in empty capsule .The stand of body is made out of mild steel clad by S.S 304 quality The covering of the body
is made out of S.S 304 quality mate finish and the top covering is made out of S.S 316 quality mirror finish. The hopper of the loader is fabricated and made out of S.S 304 quality the loader section is made out of brass & aluminum duly hard chrome plated & anodize with aluminum loading ring. The loader drive with the means of ½ H.P3 phase electric motor The drug hopper is made out of S.S 316 quality with starrer and auger made out of S.S 316 fitted in drug hopper to fill the powder inside the empty capsule the movement of drug hopper is function with pneumatic cylinder the drug hopper drive with means of 1 H.P 3 phase electric motor and the filling table drive with means of ½ H.P gear motor 3 phase electric with variable speed drive. The closing section is operated with the means of pneumatic cylinder
Compact cGMP model.
- Programmable Logic Control (PLC) & display of all operations
- All the drive elements and the cabling at the bottom side
- Crevice free smooth stainless steel pharmaceutical grades
- Automatic intermittent motion Driving Zone completely
separate at bottom and production zone at upper side
- Fill weight can be easily achieved by dosing disk thickness; the
weight variation can be maintained ± 3% by accurate dosing
- Powder sensor maintains constant level of powder in the dosing chamber
and there will alarm in case of low level of powder in dosing chamber.
- Easy to operation by central control touch screen and easy to change dosing disc, tamping pins, capsule feeding & orientation parts, capsule segments.
- Product contact parts are 316L SS and the other parts non-corrosive
- Capsule can fill powder or pellets.
- Non-separated capsule will be ejected automatically
- After starting up the machine, the empty capsules in hopper will be fed into the slot of magazine vertically. With each stroke of machine, the fingers of magazine will release one row of capsules into rectifier raceway. The horizontal fingers rectify the direction of capsules and vertical fingers push the capsules into hole of segment with all caps on the up position. The capsules in the holes are sent to each working station along with the intermittent rotation of the turn table.At the 1 & 2 station, the vacuum system separates the capsules in position.
- At 3 station, the lower segment with capsule body extends out ready for the filling.
- At 4 station uses to fill pellets.
- At the 5 station, the tamping pins push the pressed powder slug into capsule body.
- At 6 station to re-joint cap & body segments.
- At 7 station non-separated capsule gets eject.
- At 8 station vertical pins pushing body of capsule into the cap for re-join and close the filled capsules.
- The 9 station is to eject the finished capsules.
- At the 10 station the holes of segments are cleaned by vacuum cleaner and compressed air. Then the
segments are ready for next cycle of operation.
Advance – Automatic Capsule Filling Machine is suitable for filling powder/pellets in hard gelatin capsules. It adopts indexing motion and multi-position tamping method to complete capsule orientation, separation, filling, closing and ejection etc. With help of different size parts, machine is suitable for size #00, #0, #1, #2, #3 & #4 capsules. The production speed can
be controlled by means of a VFD (Variable Frequency Drive). Machine is designed in accordance with cGMP standards. All product contact parts are made of Stainless Steel 316 & machine covered by Stainless Steel 304. Advantage of the machine is advanced design, study structure, precise dosing, and safe and reliable, high filling rate etc.Machine having wide usage in
R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions etc.
ADVANCE – SEMI AUTOMATIC CAPSULE FILLING MACHINE Trial Video